Rope Services Direct can cater for all your rope wires and webbing needs. We specialize in and stainless steel wire rope and can custom make any assembly to your requirements, so whether you need some fine wire cables for your garden or a robust , Rope Services Direct can sort you out in no time thanks to our own workshop and industrial pressing facilities.
industrial sewing machines. are also hand spliced in this department, as well as our Balustrade Wire.
Probably one of the most common industries to utilise it is the lifting equipment industry where it’s frequently used to lift heavy loads and can be seen on a variety of equipment including cranes, winches, hoists and .
Even aviation and marine industries along with water and sewage treatment facilities use it -though often the stainless-steel variety due to its high corrosion resistance.
Steel cable is also often used for architectural purposes as it is known for its strength, versatility and aesthetic properties. A common example is suspension bridges.
Other examples include guard rails, security cables and , including washing lines and lock systems. However, these are often plastic coated for extra handling protection and flexibility. It’s also used in the home for suspended staircases and bookshelves to create a modern feel as well as in certain types of fencing, decking and barriers for protective purposes.
In our workshop we produce many different types of rope assemblies on a daily basis, some of the most common types we produce are trailer ropes, rigging rope, , zip wires and many custom assemblies. We often supply many multiples of these to our regular customers; however we are happy to make individual ropes for special tasks.
Rope wire comes in many different constructions, for example, right or left hand lay; wire or fibre core, and the amount or fibres and wires included in the completed rope. It can easily become confusing especially if you add in the . Talk to the specialists about your needs to ensure you get the right one for your intended purpose. Using the wrong rope can be disastrous.
Stainless steel wire rope is used in different tasks and areas to, this is because of its differing properties. Due to the fact that stainless steel is aesthetically pleasing to the eye it is popular for home interior projects like, hanging shelves or other decorative features. As stainless is very corrosion resistant its outdoor use is endless, perfect for highlighting garden areas or as decking balustrades.
Stainless steel is a steel alloy made from many elements. It is different from standard steel because of the chemical compounds it contains, specifically Chromium and Carbon. The Chromium mass must be a minimum of 10.5% and carbon no more than 1.2% to be stainless steel.
One of the main advantages is its corrosion resistance which increases as the chromium content is raised, or Molybdenum is added. This means it will not succumb to uniform corrosion and rust so can be used for applications where the rope may get wet, such as in marine environments. Indeed, our ropes are graded AISI 316 so they can be used in marine environments. They also comply with EN12385 and EN10264.
It also resists staining so the aesthetics of the wire rope will not change, making it an attractive choice for many interior design projects for things such as barriers and balustrades in public areas such as shopping malls and public attractions.
Finally, it is easy to clean and sterilize which is why it is abundant in the food industry such as high-end kitchens, food production plants and cooking materials.
At Rope Services Direct, our range is second to none and we can supply you with stainless steel wire rope. If you would like to find out more, please don’t hesitate to contact us on 01384 78004.
We also supply to the water treatment industries where it is constantly utilised in wet conditions. The marine and aviation sectors also these ropes for many tasks. More commercially these ropes are used in architecture and as safety barriers in public areas.
Also available within our rope range are:
When choosing a rope, it is important to speak to a specialist to ensure you get the correct one for your purposes.
Things to consider include:
There are many different diameters available. They are commonly found in diameters ranging from 3mm to 76mm. It’s important to choose the right diameter as a 50mm rope would be no use round a pulley with a groove of 10mm.
One of the most important considerations is how you will use it. This is especially true if it is being used in the lifting industry, where if the rope fails then serious injuries can occur. It is of the upmost important that you examine the rope for signs of wear and if in any doubt, do not use. It is also a good idea to have a , carried out by a suitably qualified person so that you know the rope is fit for purpose and safe.
In manufacturing it, hundreds of tiny metal filaments are wrapped, twisted and braided together to make the inner wires. These will then turn into strands by twisting together the smaller inner wires / filaments. Twisting strands in various ways around a central core is what makes the wire rope. It is how they are twisted which gives them their differing properties e.g. non-rotating, low stretch, higher breaking strength. There are also different constructions depending on left and right hand lay.
Note: The numbers used when describing a rope denote the number of wires and strands within it. For example, a 6 x 36 wire rope has 6 strands made of 36 wires. Likewise, a 7 x 19 has 7 strands with 19 wires. Strength and/or flexibility is provided when the strands are twisted around an inner core which can be steel wire or fibre core.
Due to their construction, it’s important to identify any broken wires or strands which could have severe consequences if used without inspection and testing. However, if a few strands break during a specific lift, it is more likely the intact wires and strands will hold the load whilst it is safely lowered – then the rope can be destroyed. It is this property which makes them safer than chains because if a chain link breaks then the load will likely fall.
There are many factors which can affect them, including bad coiling using pulleys and sheaves etc., grooves that are too big or too small, excessive pulling angles or twisting the rope in the opposite way to its ‘lay construction’, dirt ingress and poor lubrication to name but a few.
In this section we look at how to safely handle and store it as well as how to prolong the life of it.
Handling it can impart numerous hazards. From metal splinters when cutting the rope to acute bruising if the rope abruptly recoils so vital safety strategies must be adapted when handling the product.
Damage to the rope is easy to do, especially when unloading reels from a vehicle or unreeling. Throwing a rope from the reel is a big no-no.
The best option is to raise the reel off the floor so it turns without restraint. Some possible ways to do this is to utilize a soft sling through the centre of the reel which can be let down by means of an electric hoist or passing a bar through and resting it over the forks of a forklift truck or jacks could be a possibility, or using a reel turntable. However, if you are using a forklift truck do not place the forks directly onto the reel as misguided forks could damage it.
Before unreeling – make sure the floor space is clear so that the rope can be pulled off the reel in a straight line safely. The rope must always be pulled from the top, not the bottom of the reel and it should be pulled in a straight line which should minimise the danger of bending or kinking the wires, which will permanently damage it and make it unusable.
If it's in a coil rather than a reel, then the only safe way to remove the rope is to carefully roll the coil in a similar way to pushing a child’s loop, again ensuring the surrounding area is clear of debris.
Equally, it can be damaged when it is being reeled back up again after use. You need to keep it wound tightly and wind it the same way the wire has been wound out which will avoid reverse bending of the rope. You should also ensure the wire is wound over the top of the reel to ensure it’s even and to avoid the bottom layers crushing.
Storing it correctly is just as important as using it correctly as any damage, even tiny damage, can result in a significant impairment in performance.
Storage should be ideally on a rack, stand or pallet and not on the ground. It is also important to store the rope in a clean, cool and dry environment as moisture or condensation can develop amid the wires and begin the decay process rendering the rope unusable – waterproof containers and breathable tarpaulin like bags should ideally be used if the rope is stored outside.
Wire ropes are lubricated during manufacture but further lubrication at frequent intervals should be done, especially if it’s being stored for long periods of time. This will help to shield it from moisture ingress.
Storing rope should be done in such a way that it will not be at risk from any accidental damage. Either whilst in storage or whilst removing the rope from the storage area.
Overall, always remember manufacturers guidelines and instructions should be followed at all times to keep safe and prolong the life of the rope. If you are unsure if a rope is fit for purpose, always get it and load tested which ought to be done regularly anyway.